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Corrugated material is made by pressing flat sheets into wavy ridges (flutes) and layering them between flat liners. This creates a strong, lightweight structure used mainly for packaging. The flutes add cushioning and durability, making it ideal for shipping and protecting goods. It is cheap, recyclable, and widely used.
Corrugated mailer boxes are durable shipping containers made from corrugated cardboard, which consists of a fluted inner layer between two flat sheets. This design makes them both lightweight and strong. Since corrugated cardboard is recyclable, these boxes are an eco-friendly choice. Many businesses utilize them because they provide a reliable and affordable means of shipping products securely.
You have several great choices for printing your corrugated mailer boxes. For basic branding needs, flexographic printing works perfectly well. It handles simple logos and text beautifully while keeping costs reasonable. The colors come out nice and bright, though you will work with a more limited color selection.
If you want top-quality results with perfect color matching, offset printing is your best bet. It delivers professional, crisp printing that makes your packaging look premium.
Best of all, embossing creates raised textures that give your packaging a luxurious feel when touched. Next, foil stamping adds those shiny metallic accents that immediately catch the eye.
Here are the common materials used for corrugated mailer boxes:
Kraft paper (natural/recycled)
Test liner paper (white/brown)
Fluting medium (single/double/triple wall)
Bleached sulfate board
Mottled white Kraft
Poly-coated waterproof liners
Wax-coated liners
Corrugated mailer boxes come in different styles to suit various needs. First, Regular Slotted Cartons (RSC) are the most common type they have flaps that meet in the center. However, if you are shipping heavier items, Full Overlap Boxes (FOL) are a better option because their flaps fully overlap, making them more durable.
If you need a box with a removable lid, Half-Slotted Boxes (HSC) are a good choice since they do not have top flaps. On the other hand, if you need adjustable height, Telescopic Boxes are ideal because they have separate top and bottom pieces. In addition, for quick and easy assembly, Die-Cut Mailers are perfect they fold and lock into place without tape.
Custom pharmaceutical display packaging boxes are a smart, budget-friendly choice that also helps promote your brand. Since these boxes are strong and durable, they keep your products safe during shipping and storage while still looking professional. In addition, they act as free advertising by putting your brand in front of customers.
By using these boxes, you not only save money on packaging but also increase brand awareness making them a practical and effective marketing tool. In the end, it is a simple way to protect your products while growing your business.
Best of all, every box can promote your business! You can print your logo, colors, and designs right on the box. That way, every shipment becomes free marketing, helping more customers recognize your brand.
These boxes contain a special wavy inner layer that cushions your items. When packages get bumped or dropped during shipping, this layer absorbs the impact. Unlike regular boxes that crush easily, corrugated mailers keep your products safe.
You will love how these boxes combine strength with lightness. Because they weigh less than other packaging options, you automatically save on shipping costs. Yet they still provide the durability you need to protect your merchandise.
We make these boxes from recycled materials, and you can recycle them again after use. This means you protect both your products and the environment at the same time. More and more customers appreciate eco-conscious businesses like yours.
Every box becomes a walking advertisement for your company. Print your logo, brand colors, and custom designs directly on the packaging. Then watch as each delivery introduces your brand to new potential customers.
Looking for strong, reliable corrugated mailer boxes in the USA. We have exactly what you need! Our tough boxes do two important jobs they keep your products safe while making your brand look great.
First, you pick from many size options and different thicknesses to get just the right box. Then, you choose from our printing options to create packaging that shows off your brand. No matter if you are shipping fragile items or heavy products, our boxes provide the protection you can count on. In addition, we work fast you will get your custom boxes quicker than you think!
What matters is that we help you create packaging that shows your brand's quality. Just tell us what you need, and we will create the perfect box solution for your business. Let us get started today.
| Size | All custom shapes and sizes |
| Paper Stock | 14pt cardboard, 16pt cardboard, 18pt cardboard & 24pt cardboard, White SBS C1S C2S, Corrugated, Rigid, Kraft, Linen |
| Printing | Digital, Offset (PMS and CMYK ) and Screen Printing |
| Options | Matte, Glossy, Spot UV, Aqueous Coating and Embossing, Debossing |
| Extras | Flaps, Ribbons, thread handles, gold foiling, silver foiling |
| Quantities | Short run and Bulk orders are accepted |
| Proofing | 3D Digital Mockup, Physical Sampling(On Demand), |
| Turnaround Time | 6-7 days to print and dispatch, and 2-3 days for ground shipping |
We prioritize our customers’ convenience above all at Umbrella Custom Packaging. That’s why we’re happy to offer a wide range of payment options to suit your preferences. So, feel confident knowing that when you choose Umbrella Custom Packaging, paying for your orders is as effortless as possible.


At Umbrella Custom Packaging, we make custom shipping boxes that perfectly fit your business needs. Let us walk you through how we create packaging that works for you.
First, we start by understanding exactly what you need maybe you want eco-friendly materials, maybe you want your branding to stand out, or maybe you need a unique design. Whatever you are looking for, we have got you covered.
Next, we put together boxes that are both super strong and great looking. We make sure your products arrive safely while showing off your brand in the best possible way. The printing comes out crisp and clear, and the construction is tough enough to handle anything shipping throws at it.
In addition, what sets us apart we do not just make boxes that protect your products. We create an unboxing experience your customers will remember. That exciting moment when they open their package? We help make it special.





Please note that it is our standard packaging for Automobile Tuck End Boxes. If you want to customize your packaging, please send a custom quote request above. We will respond to you immediately.
Following are few steps which provide the complete Guide.
Submit a request for free custom quote first through our website or calling our customer service representative. You will have the prices in 30 minutes.
Match the price with your budget line and ask the representative to beat that. We will try our best to give you the lowest possible prices here at Umbrella Custom Packaging.
Give your approval on the prices to proceed with the order right away. We will be delighted to take you on board with Umbrella Custom Packaging throughout your packaging needs.
Share your artwork file to the dedicated representative so that our design department can create a 3D digital mockup for you. You can ask for the template to design it by your own as well.
It’s a very important step. Our Creative design team can provide you some creative design suggestions if you ask for that. It’s a certain value addition to your packaging.
After you receive a 3D digital Mockup for your packaging, you need to approve that in order to proceed ahead. You can ask for frequent changes until it satisfies you before you approve it.
The next step is to make the payment and our payment methods are very secure. the first one is that you can make it through your debit/card.
The other method is for the PayPal users. We accept the payments through PayPal as well. Refund Policy is mentioned on our website.
For the bigger amounts we suggest Wire/ACH bank transfers in order to avoid the payment processor’s taxes.
A final specification sheet will be sent to you before we send your order towards to the production after the payment.
The sample run will be sent to the customer before the bulk order if it’s required or if the customer go for it.
The order will be produced in the given time span and will be sent toward the Quality Control unit before shipping.
Our QC department will check the order and approve it after certain text if it comes good. After It will be sent to the shipping department.
The Order will be shipped right away after it is cleared from the QC department. Tracking ID will be provided and the order will be delivered.
The customer’s thoughts and suggestions on the order will be taken and displayed on our media. Also, the issue will be addressed.
One of our customer service representative will be appointed to the customer whoever places the order with us. He/she will keep the customer in a loop so to make the next order placement super easy for both the customer and company.
The customer will be regularly informed about the discounts that the company offers every month and year like month-end and Christmas discounts.
Umbrella Custom Packaging will ultimately build this route to a successful and profitable business relationship with the customer.
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